Evaluation of Accuracy of 3D Printed Aligners in Comparison to Thermoformed Aligners in Orthodontic Patients
Aligner
Assessment of the Accuracy of Tooth Movement of 3D Printed Versus Thermoformed Aligners in Patients With Lower Anterior Crowding: A Randomized Clinical Trial
1 other identifier
interventional
28
1 country
1
Brief Summary
The goal of this randomized clinical trial is to compare the accuracy of tooth movement achieved by 3D printed aligners versus thermoformed aligners in patients with lower anterior crowding. The study aims to evaluate whether directly printed aligners provide more accurate and predictable orthodontic tooth movement compared to conventional thermoformed aligners.
Trial Health
Trial Health Score
Automated assessment based on enrollment pace, timeline, and geographic reach
participants targeted
Target at below P25 for not_applicable
Started Apr 2026
Shorter than P25 for not_applicable
1 active site
Health score is calculated from publicly available data and should be used for screening purposes only.
Trial Relationships
Click on a node to explore related trials.
Study Timeline
Key milestones and dates
First Submitted
Initial submission to the registry
March 17, 2026
CompletedFirst Posted
Study publicly available on registry
March 27, 2026
CompletedStudy Start
First participant enrolled
April 1, 2026
CompletedPrimary Completion
Last participant's last visit for primary outcome
September 1, 2026
ExpectedStudy Completion
Last participant's last visit for all outcomes
September 20, 2026
March 27, 2026
December 1, 2025
5 months
March 17, 2026
March 23, 2026
Conditions
Outcome Measures
Primary Outcomes (1)
accuracy of tooth movement
The accuracy of tooth movement will be assessed by comparing the predicted tooth position from the digital treatment plan (TP) with the actual post-treatment position (T1) using 3D superimposition techniques. Measurements will include linear and angular differences for each tooth using digital software analysis.
6 month
Secondary Outcomes (1)
Patient reported Pain
6 month
Study Arms (2)
3D printed aligner
EXPERIMENTALParticipants will receive orthodontic treatment using directly 3D printed aligners fabricated with shape memory resin.
thermoformed aligner
ACTIVE COMPARATORParticipants will receive orthodontic treatment using conventional thermoformed aligners fabricated using vacuum forming techniques.
Interventions
conventional thermoformed aligner will be the gold standard
Eligibility Criteria
You may qualify if:
- Non-extraction orthodontic treatment cases
- Mild to moderate lower anterior crowding (\<5 mm)
- Age between 12 and 25 years
- Dental rotation less than 30 degrees
- Relapse cases with crowding less than 5 mm
You may not qualify if:
- Active or history of periodontal disease
- Presence of systemic disease
- Temporomandibular joint disorders (TMJ)
- Missing teeth
Contact the study team to confirm eligibility.
Sponsors & Collaborators
- Cairo Universitylead
Study Sites (1)
Faculty of Oral and Dental Medicine
Cairo, Cairo Governorate, 12613, Egypt
Related Publications (3)
Migliorati M et al. Accuracy of orthodontic movements with 3D printed aligners: A prospective observational pilot study. Korean J Orthod. 2024;54(3):160-170.
BACKGROUNDRossini G, Parrini S, Castroflorio T, Deregibus A, Debernardi CL. Efficacy of clear aligners in controlling orthodontic tooth movement: A systematic review. Angle Orthod. 2015;85(5):881-889.
BACKGROUNDKesling HD. The philosophy of tooth positioning appliance. Am J Orthod Oral Surg. 1945;31:297-304.
BACKGROUND
Related Links
Study Design
- Study Type
- interventional
- Phase
- not applicable
- Allocation
- RANDOMIZED
- Masking
- NONE
- Purpose
- TREATMENT
- Intervention Model
- PARALLEL
- Sponsor Type
- OTHER
- Responsible Party
- PRINCIPAL INVESTIGATOR
- PI Title
- postgrade student
Study Record Dates
First Submitted
March 17, 2026
First Posted
March 27, 2026
Study Start
April 1, 2026
Primary Completion (Estimated)
September 1, 2026
Study Completion (Estimated)
September 20, 2026
Last Updated
March 27, 2026
Record last verified: 2025-12